China 80 Chain Idler Sprocket Supplier & Factory

Elite Heavy-Duty Conveyor Solutions & Power Transmission Technology

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22 Years of Experience
22+
Years of Industrial Expertise

Empowering heavy industries with advanced engineering solutions under the trusted brand "Jinao".

Hebei Boao Rubber Technology Co., Ltd.

Located inside the high-tech industrial zone ofBoye County Rubber Industrial Park, Baoding, Hebei Province, Hebei Boao Rubber Technology Co., Ltd. (founded in 2004) has established itself as an authoritative leader in bulk material handling and heavy-duty drivetrain components. Spanning over 30 acres of modern fabrication facilities, Boao specializes in the systematic R&D, design, manufacturing, and distribution of advanced conveyor systems, heavy-duty belts, and transmission components like the high-precision China 80 Chain Idler Sprocket.

Utilizing state-of-the-art vulcanization, induction hardening, CNC profile machining, and comprehensive physical/chemical laboratory testing, Boao ensures that every component carrying the "Jinao" trademark delivers peak performance under harsh operation environments.

ISO 9001:2015 Certifications
Advanced CNC Tooth Machining
Global Footprint export capabilities

Advanced Manufacturing Facility & Product Showroom

Our specialized plant layout features high-precision rollers, computerized vulcanization presses, and chain component milling infrastructure to ensure precise mechanical tolerances.

Boao Manufacturing Floor 1
Boao Manufacturing Floor 2
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Boao Manufacturing Floor 5
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Boao Manufacturing Floor 9
Boao Manufacturing Floor 10

Engineering Roadmap: High-Precision 80 Chain Idler Sprockets

In heavy machinery and robust industrial conveyor systems, the transmission of mechanical force relies on high-durability roller chains. The ANSI 80 Chain Idler Sprocket (with a 1-inch pitch) is key to managing chain tension, avoiding dynamic chain slap, and guiding chains around complex machinery pathways. Choosing a high-performance sprocket system is crucial for long-term operational success.

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1. Material & Metallurgy

We use premium medium-carbon steels like AISI 1045 or heavy-duty alloy steels like 40Cr. For corrosive environments, we offer grades 304 and 316 stainless steel to ensure rust resistance and long service life.

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2. Induction Tooth Hardening

Sprocket teeth are induction-hardened to HRC 45-55. This deep hardening increases wear resistance and extends chain life by reducing friction under high tension.

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3. Integral Ball Bearings

Our sprockets feature integrated, sealed ball bearings (such as 6200 series) pre-lubricated with high-temperature synthetic grease, ensuring low rotational resistance and quiet operation.

ANSI 80 (1" Pitch) Idler Sprocket Standard Specifications

ANSI Code Pitch Tooth Range Standard Bore Diameters Bearing Type Material Options
ANSI 80 (Single/Double) 1.000" (25.40 mm) 12T - 30T 1/2", 5/8", 3/4", 1" Dual Sealed Ball Bearing C45 / AISI 1045 / 40Cr / SUS304
ANSI 80-2 (Double Strand) 1.000" (25.40 mm) 15T - 25T 3/4", 1", 1-1/4" Heavy-Duty Roller Bearing AISI 1045 / Alloy Steel
ANSI 80-3 (Triple Strand) 1.000" (25.40 mm) 17T - 25T 1-1/4", 1-1/2" Precision Needle Bearing Forged Carbon Steel / Cast Iron

Global Sourcing Demands & Macro Industry Solutions

As global automation increases, heavy industries face challenges like rising operational costs, mechanical downtime, and supply chain delays. High-precision ANSI 80 chain idler sprockets are critical components in primary industrial sectors:

Heavy Duty Mining & Quarrying

In harsh mining environments, dust, abrasive grit, and shock loads quickly wear down drivetrain systems. Our hardened 80 Chain Idler Sprockets work alongside Boao's impact idlers and heavy-duty steel wire rope core conveyor belts to keep coal, iron ore, and aggregates moving reliably.

Industrial Warehousing & Agriculture

High-speed distribution and agricultural processing require continuous operation. The combination of our lightweight, wear-resistant PVC-PU conveyor belts and precision-balanced idler sprockets ensures smooth material flow with minimal downtime.

Cement & Metallurgy Plants

Operating in extreme heat demands components that resist thermal expansion. Our heat-resistant conveyor belts and high-temperature lubricated ANSI 80 sprockets operate reliably in conditions up to 200°C without mechanical failure.

Why Choose Boao Rubber Technology?

Boao maintains a dedicated chemical analysis lab and physical testing center. We track every stage of production—from raw materials to final QC. Our strict quality standards ensure that no unqualified parts leave our facility.

Our experienced technical support team and reliable after-sales service help us export products to major industrial markets worldwide, supporting steel mills, coal mines, power stations, and shipping ports.

Boao Quality Control Laboratory

Comprehensive Conveying & Transmission System Catalog

As a single-source manufacturer, Hebei Boao Rubber Technology provides a wide range of conveyor belts, supporting steel structures, and drivetrain parts tailored to complex engineering needs:

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Boao "Jinao" Brand Conveyor Belts

- Multi-ply fabric belts (EP, Nylon NN, Cotton PP)
- Heat-resistant, cold-resistant, and high-temperature conveyor belts
- Flame-retardant (FR) rubber belts for underground mining safety
- Oil, acid, and alkali-resistant conveyor belts
- Profiled belts (Chevron, Patterned, Raised-edge, Bucket lifting)

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Conveyor Hardware & Structural Support

- Standard and custom idler roller series (Troughing, Impact, Return)
- Ceramic lagging, motorized pulleys, and drive drum rollers
- Tensioning assemblies, centering brackets, and heavy-duty brackets
- Specialized magnetic separation rollers and scrapers

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Technical Sourcing & Service Solutions

- Custom sprocket profile design (ANSI, DIN, ISO standards)
- On-site belt vulcanization, jointing, and cold bonding services
- Scheduled maintenance, wear monitoring, and parts supply management

ISO Certified Quality & Industry Standardizations

We hold complete product certifications to verify that our components meet international quality, durability, and safety specifications.

ISO Certification Document
Product Quality Certificate
Industrial Safety Standards Certificate
Patent Certification
Global Export Standard Compliance

Partnership Network & Industrial Applications

Over more than 20 years, our engineering solutions have supported major power stations, iron and steel works, and transport lines. Here are some of our trusted partners:

China Railway Group Mixing Plant

China Railway Group

Conch Cement

Conch Cement

Datong Coal Group

Datong Coal Group

Tsingshan Group

Tsingshan Group

Jidong Cement Group

Jidong Cement Group

Jinmei Group Coal Conveying Line

Jinmei Group

Taihang Steel

Taihang Steel

Puyang Steel Group

Puyang Steel Group

Technical Q&A: 80 Chain Idler Sprocket Procurement & Optimization

Here are answers to common technical and sourcing questions about ANSI 80 chain idler sprockets:

Q1: What are the key dimensional specs for an ANSI 80 Chain Idler Sprocket?

An ANSI 80 sprocket is designed for a 1-inch (25.4 mm) pitch chain. Key specifications include a nominal roller width of 0.625 inches (15.88 mm) and a roller diameter of 0.625 inches. When ordering idlers, specify the tooth count (e.g., 15T, 17T), bearing bore size (e.g., 5/8" or 3/4"), and whether you require single, double, or triple strand options.

Q2: Why is tooth hardening critical for idler sprockets?

Unlike drive sprockets, idler sprockets rotate constantly under chain tension. Hardening the teeth (typically using induction hardening to HRC 45-55) prevents hook wear and tooth deformation. This maintains proper tooth geometry, which helps extend the life of both the sprocket and the chain.

Q3: How do you choose the right bearing for a chain idler?

Select the bearing based on your operating environment. For standard dusty conveying, choose a heavy-duty ball bearing with rubber seals (LLS/2RS) to keep out contaminants. For high-load, low-speed applications, needle bearings or tapered roller bearings offer greater durability.

Q4: How does sprocket alignment impact overall conveyor life?

Even minor sprocket misalignment can cause rapid wear on the chain link plates and sprocket tooth faces. Misalignment can also cause the chain to climb the teeth, potentially damaging your conveyor belts (such as our Jinao EP or steel wire rope belts). We recommend using heavy-duty brackets to ensure stable alignment.

Q5: Can these sprockets handle high-temperature operations?

Yes. For high-temperature environments, we manufacture sprockets from premium carbon steels and equip them with high-temperature bearings and synthetic grease rated up to 250°C. These work well alongside our heat-resistant rubber conveyor belts.

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Request a Technical Quote Today

Our engineering team is ready to design and manufacture components that meet your exact operational requirements. Contact Hebei Boao Rubber Technology for reliable products and dedicated technical service plans.

Brand: Jinao | Experience: 22+ Years

Manufacturing Facility: Rubber Industrial Park, Boye County, Baoding, Hebei Province, China.