Best Conveyor Belt Idler Roller Suppliers, Factory

Standard dimensions of brackets classified by bandwidth:

1.1500mm bandwidth series: The bracket width is 550-580mm, and the leg height is 200-800mm (adjustable).
2.650mm bandwidth series: The bracket width ranges from 700-730mm.
3.800mm bandwidth series: The bracket width ranges from 850-880mm.
4.1000mm bandwidth series: The bracket width ranges from 1050-1100mm.
5.Corresponding widening design for large specification series such as 5.1200/1400/1600.

Product Description

Structural Parameter Standards

  • The installation angle of the groove type roller group is usually 30° or 35°.
  • The center distance of the flat roller group is generally 1200-1500mm.
  • Special spacing requirements apply for buffer roller groups.

Material and Process Requirements

  • Q235B steel welded parts are the mainstream choice.
  • Use C-shaped steel or H-shaped steel as the supporting beam material.
  • The surface needs to be treated with rust prevention (hot-dip galvanizing or spray coating).
International Standard Reference: ISO1537:2018 "Continuous Mechanical Handling Equipment", DIN22112 "Belt Conveyor" standard system.

* Note: These dimensions are for reference only. Specific dimensions may vary depending on different manufacturers and product models. When choosing and purchasing, it is recommended to consult a professional belt conveyor manufacturer or supplier to ensure the appropriate size of roller bracket is selected.

Conveyor Supports Overview

Conveyor supports are a crucial component of conveyor systems, used to support and secure the various parts of the conveyor, ensuring stable and reliable operations.

Function

Supports various parts of the conveyor to ensure stable operation. It offers adjustable height to form a horizontal or inclined conveying surface. Its load-bearing capacity must exceed the combined weight of the conveyor components and the conveyed items to ensure safe operation.

Materials

Common materials include steel and aluminum alloy (along with wood and plastic for lighter/special uses). Steel supports are high-strength and impact-resistant, suitable for heavy industrial applications. Aluminum alloy supports are lightweight and corrosion-resistant, commonly used in the food and pharmaceutical industries.

Structural Forms

Available in C-shaped steel, square/rectangular tube, and other structures. C-shaped steel is an open structure facilitating installation and adjustment. Square/rectangular tubes are closed structures offering strong torsional resistance, ideal for long-span support. Truss structures are also used to distribute loads and reduce resonance during long-distance transport.

Mobility & Application Types

Fixed supports are typically bolted to the ground for stable, permanent positioning. Mobile supports are equipped with casters for easy movement, suitable for temporary or frequently repositioned applications. Based on application, they are also divided into standard supports for general use and driven supports that add stability to the drive section.

Key Parameters

Key parameters include span, height, and load-bearing capacity. The span of the support is closely related to the load and must be engineered based on specific load weights and allowable material stress parameters to guarantee structural strength and long-term stability.

Frequently Asked Questions (FAQ)

Q1 What is the standard installation angle for a groove type roller group?
The installation angle of the groove type roller group is typically set at 30° or 35° to optimize belt support and material alignment.
Q2 What are the standard center distances for flat roller groups?
The center-to-center spacing distance for flat roller groups is generally designed within the range of 1200mm to 1500mm.
Q3 Which materials are commonly used to construct conveyor supports?
Common materials include Q235B steel (high-strength for heavy industrial applications) and aluminum alloy (lightweight and corrosion-resistant for food/pharmaceutical industries). Wood and plastic are also used for light loads or specialized environments.
Q4 What surface treatments are used for conveyor supports?
To ensure rust prevention and weather resistance, surfaces are treated using hot-dip galvanizing or industrial protective spray coatings.
Q5 How do fixed and mobile conveyor supports differ?
Fixed supports are securely bolted to the ground to provide high stability for permanent installations. Mobile supports are configured with heavy-duty casters to allow easy repositioning for temporary or flexible workflows.
Q6 What international standards guide the manufacturing of conveyor supports?
Key reference standards include the ISO1537:2018 standard system for "Continuous Mechanical Handling Equipment" and the DIN22112 specifications for "Belt Conveyors".

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